Efficient. Compact. Engineered for Tomorrow.
SED’s Plate Type Falling Film Evaporator (PTFFE) is a next-generation evaporation system designed to deliver outstanding energy efficiency and process performance for heat-sensitive and high-volume liquids. Combining compact, modular engineering with superior thermal transfer, PTFFE enables industries to achieve maximum concentration with minimal energy input.
Ideal for sugar, food, chemical, and wastewater applications, this technology sets new benchmarks in operational efficiency, sustainability, and product quality.
How It Works
Feed Distribution
Liquid feed is evenly distributed across the top of the plate pack using SED’s precision-engineered distributor, forming a uniform falling film over each plate.
Heat Transfer & Evaporation
Steam or low-pressure vapor flows horizontally over the plates, while the liquid descends vertically. Custom plate patterns create turbulence to maximize heat transfer, enabling rapid evaporation and high concentration rates.
MVR Integration
The system integrates Mechanical Vapor Recompression to recover energy, reduce or eliminate the need for external steam, and lower the overall carbon footprint.
Condensate Recovery
Vapor is condensed and recovered, supporting multi-effect operation and contributing to energy savings.
Key Advantages
Exceptional Energy Efficiency
Operates with ultra-low temperature differences (~1°C), drastically reducing steam consumption and operational costs.
Compact, Modular Footprint
High heating surface area within a minimal space. Scalable design allows easy retrofitting and expansion.
Short Residence Time
Ideal for heat-sensitive liquids, ensuring consistent product quality with minimal degradation.
Rapid Installation
Self-supported, modular design enables quick on-site assembly with minimal civil work.
Smart Automation & Control
DCS-based automation and CIP systems allow preventive maintenance, real-time monitoring, and total operational control with zero manual intervention.
24x7 Remote Operational Support
Real-time diagnostics and remote optimization ensure maximum uptime and reliability.
Exceptional Energy Efficiency
Operates with ultra-low temperature differences (~1°C), drastically reducing steam consumption and operational costs.
Rapid Installation
Self-supported, modular design enables quick on-site assembly with minimal civil work.
Compact, Modular Footprint
High heating surface area within a minimal space. Scalable design allows easy retrofitting and expansion.
Smart Automation & Control
DCS-based automation and CIP systems allow preventive maintenance, real-time monitoring, and total operational control with zero manual intervention.
Short Residence Time
Ideal for heat-sensitive liquids, ensuring consistent product quality with minimal degradation.
24x7 Remote Operational Support
Real-time diagnostics and remote optimization ensure maximum uptime and reliability.
Salient Design Features
Up to 3× higher heat transfer coefficient (HTC) compared to conventional tubular evaporators
Multi-effect configuration within a single modular shell reduces piping complexity
Durable, pressed, and welded plate packs for superior thermal performance
Multiple material options (SS304, SS316, Titanium) for chemical compatibility
Suitable for greenfield or brownfield projects aiming for energy optimization
Applications Across Industries
SED’s PTFFE delivers reliable, energy-efficient evaporation for a variety of sectors:
Sugar & Distillery
Concentration of juice, syrup, and alcohol with minimal color loss
Food & Dairy
Gentle evaporation preserving flavor and nutritional quality
Chemical Processes
Efficient concentration of solvents and reactants
Wastewater Treatment
High-performance effluent concentration
Bio-based & Green Chemistry
Energy-optimized processing of biomass and renewable products
Why Partner with SED?
SED combines innovation with reliability. Our PTFFE solutions are engineered not just as products, but as long-term collaborations to:
- Reduce energy intensity and operational costs
- Increase throughput and process sustainability
- Modernize plants with modular, future-ready design
Frequently Asked Questions
Revolutionizing Efficiency. Redefining Standards.
Step into the future of evaporation with SED’s Plate Type Falling Film Evaporator — engineered for energy savings, operational reliability, and sustainable performance.
Talk to Our Process Experts