Innovative Solutions to Produce Low Carbon Intensity Biofuel (1G Ethanol)
Sustainable Tech Showcase
Demonstrates advanced technologies that redefine sustainability in modern distillery operations.
Thermal Heat Recycling
Uses MVR-based system to recycle heat efficiently, minimizing energy loss during operations.
Steam Usage Cut
Reduced steam consumption by 50%, leading to major operational cost and energy savings.
Cooling Water Eliminated
Removed steam and cooling water usage, significantly lowering plant operational costs.
>95% water recovery
Installed LTE® system on CPU reject stream, enabling 95% water recovery and reuse in process.
Flagship Ethanol Plant
Produces 150,000 liters daily using maize, showcasing efficiency in ethanol manufacturing process.
SED's Pioneering Role in
2G Ethanol Production
2G Ethanol Production
SED is advancing next generation biofuels through its 2G Ethanol plant, designed to produce low intensity carbon biofuel at competitive costs with minimal infrastructure investment. By leveraging proprietary heat recycling solutions, SED offers a scalable, capital efficient solution that aligns with global demand for sustainable energy and carbon reduction.
Cost-effective biofuel technology by improving the existing Process Blocks partnered with Lanzatech.
Raw Material Agnostic: Agro waste i.e. Paddy Straw, Bagasse, Sugarcane Trash, Cotton Stalk, Corn Cob, Municipal Waste, Carbon Dioxide, etc.
OPEX (< Rs 45/ Liter Ethanol)
Deployment of MVR based system in Bagasse Drying, Gasification, Fermentation, Ethanol Production & Wastewater Process Treatment.
4G Ethanol Distillery
In partnership with Jakson Green on India’s first 4G ethanol plant. This pioneering project, located at NTPC Green, utilizes LanzaTech’s innovative gas fermentation technology to convert captured carbon dioxide and green hydrogen into sustainable biofuel.
SED to contribute expertise in distillation and dehydration to this landmark project. The collaboration makes a significant milestone in India’s journey towards decarbonization and biofuel innovation. By integrating cutting-edge carbon capture and green hydrogen production technologies, the plant aims to reduce industrial emissions while producing clean energy.
This initiative aligns with India’s ambitious renewable energy goals and highlights the potential of 4G ethanol as a game-changer in the biofuels industry. By reducing reliance on food-based feedstocks, 4G ethanol offers a more sustainable and cost-effective approach to biofuel production.
Key Benefits
100% carbon capturing and converting it into Ethanol.
MVR based plants are highly energy & carbon efficient.
100% thermal heat recovery and recycling.
100% bagasse saving for value-added products.
100% water recovery and recycling back to the process.
Lower ΔT operation eliminates the need of high-pressure steam.
Project Management Consultancy Services
SED offers a comprehensive suite of services, from concept to commissioning, we manage every detail—design, operation, and maintenance—to deliver seamless execution and operational excellence.
1. Comprehensive Techno-Economic Feasibility Analysis
Assessing a project's tech feasibility and profit potential; analyzing market trends, costs, and returns to power smart decisions and strategic growth.
2. Innovative Front-End Engineering and Plant Design Solutions
Crafting innovative, efficient, and scalable plant designs during FEED - aligning with your goals and industry best practices for sustainable success.
3. Strategic Project Development Support
Guiding a project in every step - managing risks, resources, compliance, and stakeholders for smooth, successful delivery.
4. Expert Guidance During Construction Phase
Providing on-site expertise to ensure quality, design accuracy, and on-time delivery - spotting issues early to keep your project on track and on point.
5. Seamless Support Through Pre-Commissioning and Commissioning
Ensuring a seamless shift from construction to operation with precise pre-commissioning, testing, and training - so that systems can run flawlessly from day one.
6. Advanced Process Optimization and Dip-Stick Study for Existing Distilleries
Optimizing distillery operations by boosting efficiency, product quality, and sustainability - cutting waste, saving energy, and driving performance through expert insights.
7. Specialized Human Resource Solutions for Distillery Staffing Needs
Delivering tailored HR solutions for distilleries - recruiting talent, training teams, and optimizing workforce strategies to fuel success.
Our Equipment for Biofuel Plant
Why ChooseSED?
Expertise
Our team brings years of industry experience, ensuring high-quality solutions tailored to your needs.
Innovation
We remain at the forefront of innovation, continuously adopting advanced technologies to enhance efficiency and sustainability across sectors.
24 x 7 Support
From project inception to post-commissioning support, we are committed to our clients every step of the way.
Reach out to us
You can reach us at:
+91-172-3508200
info@sprayengineering.com
Spray House Plot No C-82 Industrial Area Phase-7 SAS Nagar Mohali-160055 Punjab India
Connect with us Today !
Fill up the form and our team will get back to you within 24 hours.