SED - Spray Engineering Devices Ltd Limited
Distillation Column

Efficient. Accurate. Engineered for Performance.

SED’s Distillation Columns are designed for precise vapor–liquid separation with minimal pressure drop (ΔP), enabling smoother vapor flow, reduced energy consumption, and superior product purity.

Whether for tray-type or packed-column configurations, SED’s advanced designs are built to perform efficiently under vacuum or mild-pressure conditions - making them ideal for pressure-sensitive chemical and bio-based processes.

Engineered for durability and optimized for process efficiency, SED’s distillation solutions are used across industries - from petrochemical refining to food and pharma - delivering reliability, scalability, and clean separation every time.

Core Components Include:

  • Column Shell: The main vessel housing trays or packing.
  • Trays or Packing: Enhance vapor–liquid contact to promote mass transfer.
  • Reboiler: Heats the feed to generate vapor.
  • Condenser: Cools and condenses vapor back into liquid.
  • Reflux Drum: Collects and redistributes condensed liquid to improve separation.
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Each element is engineered for maximum efficiency, ensuring the desired purity and recovery with optimized energy use.

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How It Works

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Feed Introduction

The liquid feed enters mid-column.

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Vapor–Liquid Contact

  • Tray Columns: Vapor rises through perforated trays while liquid descends via downcomers.
  • Packed Columns: Vapor and liquid flow counter-currently across high-surface packing media for enhanced interaction..

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Low ΔP Design

Proprietary internal designs - structured packing and open-area trays - minimize vapor resistance, reducing overall pressure drop across stages.

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Condensation & Reflux

⦁ At the top, vapor is condensed; part is returned as reflux to sharpen separation efficiency.

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Product Withdrawal

High-purity distillate is collected at the top, while concentrated residue is drawn off from the reboiler.

Key Advantages

01

Low Pressure Drop (ΔP)

Ensures stable vapor flow and reduced steam and cooling utility requirements.

02

High Separation Efficiency

Advanced tray and packing designs enable sharp fractionation and consistent product quality.

03

Energy-Efficient Operation

Optimized thermal integration minimizes energy consumption across effects or units.

04

Custom-Engineered Design

Available in single-stage, multi-stage, azeotropic, or vacuum configurations as per process needs.

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Long-Life Construction

Built with corrosion-resistant materials and precision fabrication for long-term reliability.

Salient Design Features

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Engineered for vacuum and low-pressure operations.

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Optimized tray/packing geometry ensuring maximum vapor–liquid contact.

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Modular design for easy installation and scalability.

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Integrated process control for automated reflux and temperature regulation.

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Designed, fabricated, and tested in compliance with global process standards.

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Applications Across Industry

SED’s distillation columns are used wherever separation and purification are essential:

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Petroleum Refining

Fractionation of crude oil into valuable products such as gasoline, diesel, and kerosene.

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Chemical Processing

Purification and solvent recovery for specialty and fine chemicals.

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Pharmaceuticals

Isolation and purification of active ingredients and intermediates.

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Food & Beverages

Production of spirits, flavors, and essential extracts.

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Biofuels & Renewable Industries

Distillation of ethanol and bio-based feedstocks under controlled conditions.

Why Partner with SED?

At SED, innovation meets reliability.

We deliver more than distillation equipment — we offer end-to-end EPC solutions that integrate process design, fabrication, automation, and commissioning.

From process analysis to installation, our teams ensure your system operates with maximum energy recovery, precise control, and consistent output. With SED, you gain a partner that transforms process challenges into operational advantages.



Our Capabilities Include:

  • Process Design & Simulation
  • Custom Manufacturing & Quality Control
  • Automation, Control & Instrumentation
  • Turnkey EPC Execution & Commissioning

Frequently Asked Questions

Revolutionizing Efficiency. Redefining Purity.

Step into the future of separation technology with SED’s Distillation Columns - where precision engineering meets sustainable performance.

Download Technical Brochure