Efficient. Precise. Engineered for Consistent Sugar Melting.
SED’s Sugar Melter is a specialized system designed for reliable and uniform sugar melting in refineries, cane, and beet sugar factories. Engineered to maintain precise brix and temperature levels, it ensures optimal melt quality using syrup or hot water as the melting medium. The unit operates effectively under vacuum or atmospheric conditions, utilizing low-pressure vapor for energy-efficient operation./
Its stainless-steel cylindrical design, combined with a horizontal paddle stirrer, eliminates undissolved crystals and short-circuiting, providing a smooth plug-flow system ideal for continuous industrial operations.
HowIt Works
Sugar Feeding & Mixing
Sugar is fed into a stainless-steel horizontal vessel and combined with syrup or water.
Gentle Paddle Stirring
A horizontal paddle agitator ensures complete dissolution and uniform melt, preventing localized overheating.
Low-Temperature Heating
Heat is introduced via low-temperature vapors (70–80°C) to reduce the sugar loss.
Real-Time Monitoring & Automation
Sensors continuously monitor brix and temperature, with automated controls adjusting vapor flow and retention time as needed.
Key Advantages
Accurate Control Over Brix & Temperature
Automated monitoring ensures consistent melt quality for downstream processes.
Energy-Efficient Operation
Low-pressure vapor and vacuum operation reduce overall steam and power consumption.
Versatile Melting Options
Compatible with both syrup and water as melting media, adaptable to varying process requirements.
Plug-Flow Mixing Efficiency
Horizontal paddle stirrer prevents undissolved crystals and short-circuiting, delivering uniform and complete melting.
Accurate Control Over Brix & Temperature
Automated monitoring ensures consistent melt quality for downstream processes.
Versatile Melting Options
Compatible with both syrup and water as melting media, adaptable to varying process requirements.
Energy-Efficient Operation
Low-pressure vapor and vacuum operation reduce overall steam and power consumption.
Plug-Flow Mixing Efficiency
Horizontal paddle stirrer prevents undissolved crystals and short-circuiting, delivering uniform and complete melting.
Salient Design Features
Stainless-steel horizontal vessel for durability and hygiene
Horizontal paddle agitator ensures uniform plug-flow mixing
Low-temperature vapor heating for energy-efficient operation
Real-time brix and temperature monitoring with automated adjustments
Capable of vacuum or atmospheric operation for flexible integration
Applications Across Industries
SED’s Sugar Melter is ideal for:
Cane Sugar Refineries
Efficient, consistent melting for downstream processing.
Beet Sugar Factories
Controlled dissolution with minimal sugar loss.
Continuous Sugar Processing
High-throughput plug-flow operation.
Energy-Efficient Plants
Reduced steam and power consumption with low-pressure vapor.
Why Partner with SED?
SED combines advanced thermal engineering, precise process control, and robust mechanical design to deliver consistent sugar melting solutions. The Sugar Melter ensures uniform product quality, optimized energy efficiency, and seamless integration into modern sugar production lines.
Frequently Asked Questions
Revolutionizing Sugar Melting. Setting New Standards.
Achieve uniform, efficient, and energy-conscious sugar melting with SED’s Sugar Melter - engineered for precision, reliability, and consistent product quality in modern sugar processing plants.
Consult Our Experts