SED - Spray Engineering Devices Ltd

Jaggery

What We Do

A boiler-free, electricity-driven sugarcane processing system that produces premium-quality, higher-yield, hygienic jaggery with 100% bagasse savings, delivers rapid payback and net-zero carbon emissions, making the technology cleaner and greener.

SED EDGE

overview

100% Biomass Saving

Mechanical Vapour Recompression (MVR) based Low Temperature Evaporation (LTE®) technology ensures energy efficient and sustainable jaggery production.

Higher Juice Extraction

High-efficiency milling systems apply optimal pressure and multi-stage extraction to recover the maximum possible juice from each cane, reducing losses and significantly increasing overall jaggery yield.

Fast Execution

In-house process engineering, design, manufacturing and logistic facility ensures faster project execution and commissioning.

Hygienic Jaggery Production

The standardized, fully automated process delivers higher jaggery yield, least sugar degradation, allows precise control over concentration, colour and maintains a clean, food-safe environment by eliminating human contact and removing any chance of contamination.

Automation support

A centralized DCS-based system that continuously monitors and controls whole plant operation ensures round-the-clock efficiency, reliability, and safety.

Plant Operation Management

Operation & Maintenance contracts ensure smooth, safe, and uninterrupted performance of your plant through dedicated on-site technical teams, preventive maintenance practices, and real-time monitoring.

Multiple revenue streams

100% of the saved biomass can be redirected into multiple high-value revenue streams like 2G ethanol, green chemicals, Bioenergy, bioplastic, biochar, compressed biogas, paper, particle board and polymers production.

Dedicated R&D Facility

SED owned dedicated R&D infrastructure for continuous improvement in juice extraction, clarification & evaporation technology located in Bidar, Karnataka.

SED’s Clean and Green Technology

No Burning – No Carbon Emission

100% thermal heat recycling

Less power consumption (< 35 kWh/TCH)

100% clean & cooled condensate recovery

ZERO freshwater intake

Fully automated plant operation

Our Equipment for Jaggery

Clarifier

Clarifier

A short retention time clarifier is a vertical vessel that uses specialized juice feeding and mud withdrawal to quickly produce high quality, low-turbidity clear juice, minimizing degradation.

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MVR Based LTE®

MVR Based LTE®

SED’s patented MVR-based Low-Temperature Evaporator uses vacuum technology to boil fluids below normal temperatures. It operates without continuous external steam, recovers clean water from wastewater, reduces volume significantly, and provides a sustainable, cost-effective solution for plant reuse.

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Direct Contact Heater (DCH)

Direct Contact Heater (DCH)

Our Direct Contact Heaters instantly raise temperature by directly mixing steam with liquid, ensuring rapid heat transfer, energy efficiency, and consistent processing in jaggery and sugar applications.

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Milling system

Milling system

Crushes prepared cane with VFD-driven grooved rollers and TUFR feeding for minimum power use, maximum juice recovery, low bagasse moisture, and consistent throughput.

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Sugar Factory

Why ChooseSED?

Expertise

Our team brings years of industry experience, ensuring high-quality solutions tailored to your needs.

Innovation

We remain at the forefront of innovation, continuously adopting advanced technologies to enhance efficiency and sustainability across sectors.

24 x 7 Support

From project inception to post-commissioning support, we are committed to our clients every step of the way.

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Reach out to us

You can reach us at:

+91-172-3508200

info@sprayengineering.com

Spray House Plot No C-82 Industrial Area Phase-7 SAS Nagar Mohali-160055 Punjab India

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